Scion TSB List A/O 01AUG06

Scion TSBs as of 01AUG06

Customer Support Programs (CSP)
Warranty Enhancement Notices, Limited Service Campaigns (LSC)
Special Service Campaigns (SSC)

SSC 60B Supplemental Restraint System (SRS) Airbag Replacement SAFETY RECALL NOTICE
2005 – 2006 Model Year Toyota Avalon, 2007 Model Year Camry, 2004 – 2006 Model Year Prius, 2005 Model Year RAV4, 2005 – 2006 Model Year Scion tC, and 2005 – 2006 Model Year Tacoma vehicles.

Toyota will initiate a Special Service Campaign to replace specific SRS airbag assemblies (Side Airbag, Curtain Side Airbag or Driver Knee Airbag dependent upon the exact VIN) on 73 Toyota vehicles. The 73 vehicles consist of certain 2005 – 2006 Model Year Avalon, 2007 Model Year Camry, 2004 – 2006 Model Year Prius, 2005 Model Year RAV4, 2005 – 2006 Model Year Scion tC, and 2005 – 2006 Model Year Tacoma vehicles. Please refer to the technical instructions to determine the exact VIN and specific airbag assembly which requires replacement.

Due to improper assembly of the airbag inflator, which is incorporated into the SRS airbag assembly (Side Airbag,
Curtain Side Airbag or Driver Knee Airbag), some inflators were produced with an insufficient amount of the heating
agents necessary for proper airbag deployment. In this condition, the expansion force of the gas may be insufficient
to properly inflate the airbag when the SRS system is activated during a collision.

SSC 50S 2005 AND EARLY 2006 MODEL YEAR SCION tC MOONROOF WIND DEFLECTOR LAMINATE INSTALLATION
2005, 2006 model year Scion tC vehicles. Toyota will initiate a Special Service Campaign to apply a protective laminate to the Wind Deflector on certain 2005 and early 2006 model year Scion tC vehicles.

The Scion tC vehicle is equipped with a glass Wind Deflector which tilts upward when the moonroof is opened. In certain 2005 and early 2006 model year Scion tC vehicles, there is a possibility that if impacted by a projectile, such as road debris, while driving with the Wind Deflector in the upward-tilted position at highway speeds, the Wind Deflector may shatter and separate from the frame. In the worst case, pieces of the Wind Deflector glass which have separated from the frame may fall upon the vehicle occupants causing driver distraction and/or injury.

LSC 30J 2004 MY SCION xB SECOND REMOTE FOR KEYLESS ENTRY
2004 Scion xB. Toyota will initiate a Limited Service Campaign to inspect and if not so equipped, provide a second remote for the keyless entry system on certain early 2004 Model Year Scion xB vehicles. Due to the Scion dealer rollout, the vast majority of the Scion xB vehicles are concentrated in the state of California. However, some vehicles may have been registered outside of the state. To assure these non–California Scion customers receive the second remote, all Scion and Toyota dealers will be notified of this LSC. Accessory Installation Practices - Issue B

Accessory Installation Practices - Issue B

Accessory (AX)

AX002-06 BASE GRADE AUDIO HEAD UNIT CHANGES CHANNELS BY ITSELF (REVISED)
6/2/2006 - 2006 model year Scion tC, xA, and xB vehicles.

Scion customers may experience a condition where the audio head unit (AM/FM tuner) changes channels by itself. Exchange units from the supplier have been modified to correct the concern.

AX005-06 GROUND EFFECTS FRONT SKIRT REPAIR
5/3/2006 - 2005 – 2006 model year Scion tC vehicles equipped with the Ground Effects kit.

Some 2005 – 2006 model year Scion tC vehicles with the Ground Effects kit may
experience a condition where the Ground Effects front skirt bows out (warps) at the lower portion of the grille opening during high ambient heat exposure. To correct this condition, order part number PT47A–21053–FK, which contains double–sided tape. The Ground Effects Front Skirt Field–Fix kit will be used to rework the front skirt by removing the three (3) separate foam isolator pads and replacing them with double–sided tape.

AX004-06 SIRIUS SATELLITE RADIO INTERIOR ANTENNA
5/1/2006 - 2005 model year Toyota Camry, Solara, Scion xA, and Scion tC vehicles. 2006 model year Avalon vehicles.

The SIRIUS satellite radio interior antenna may separate from the antenna pad on the windshield. A service replacement antenna tape kit (P/N PTS31–00051–TK) is now available to address and repair the condition.

AX003-05 SECURITY SYSTEM V3 (RS3200) IGNITION-CONTROLLED DOOR LOCK PROGRAMMING
5/23/2005 - 2005 model year Toyota RAV4 and Scion xA vehicles. The Ignition–Controlled Door Lock/Unlock feature for the PPO/DIO V3 (RS3200) Security System is programmable and can be set to “ON” or “OFF” depending on customer preference. RS3200 kits produced for the 2005 model year RAV4 and Scion tC with the manufactured date range identified in the Parts Identification section of this bulletin may have been programmed “OFF” and require reprogramming depending on the customer’s preference. The programming instructions are in the RS3200 Owner’s Guide and in
this bulletin.

AX011-04 FOG LIGHT VIBRATION
12/1/2004 - 2004 model year Scion xB vehicles. Some 2004 model year Scion xB customers may complain that the fog light vibrates while driving. The following two causes have been identified:
1. 0.5 mm (0.02 in.) gap between the bumper and boss of fog light.
2. The tabs of the fog light adjuster and the alignment pin are not completely seated.

AX007-04 VSE SUBWOOFER GAIN CONTROL ADJUSTMENT
9/27/2004 - 2005 model year Scion tC vehicles. As a result of an incorrect gain control setting from the manufacturer, some VSE Subwoofers in 2005 model year Scion tC vehicles may display a “pop” or “thump” noise, when the ignition is cycled off. To remedy this condition, the gain control setting needs to be readjusted to the correct setting.

AX008-04 BAZOOKA BASS TUBE HARDWARE CONTACT CONDITION
9/27/2004 - 2004, 2005 model year Scion xB vehicles. As a result of a recent engineering change, which changed the mounting hardware configuration of the Scion xB Bazooka Bass Tube (P/N PTS20–52040), a Field Fix Hardware Kit has been created for dealers to utilize when installing the Scion xB Bazooka Bass Tube, containing the original hardware configuration.
The same Field Fix Hardware Kit should also be used if the dealer experiences a
customer complaint relating to an abnormal noise condition (i.e., squeaking, rattling, and/or knocking) that may stem from the original hardware contacting the steel wheel of the spare tire.
• The original hardware configuration consisted of four (4) M6 x 35 mm bolts.
• The Field Fix Hardware Kit (P/N PTS20–52041) consists of the following hardware:
Four (4) – M6 x 30 mm bolts: For vehicles equipped with rear cargo mat.
Two (2) – M6 x 25 mm bolts: For vehicles not equipped with rear cargo mat.

AX004-04 ASHTRAY INSTALLATION
8/9/2004 - 2005 model year Scion tC vehicles. For the 2005 model year Scion tC, the ashtray will not be standard. However, a DIO installation kit will be available. This bulletin outlines the dealer installation procedure for the accessory ashtray.

AX006-03 SECURITY PASSIVE ARMING MODE
12/3/2003 - 2000, 2001, 2002, 2003, 2004 model year Toyota ECHO vehicles. 2004 model year Scion xA vehicles. For some Toyota ECHO and Scion xA vehicles, the accessory security system’s passive arming feature cannot be activated by the users. In order to activate the passive arming mode of the accessory security system the security ECU must detect input signals from the vehicle’s door lock position switches in both the driver’s and front passenger’s doors. However, the existing security wire harnesses in these vehicles are connected to only the driver’s door lock position switch. Without receiving any signal from the front passenger’s door lock position switch, the security ECU does not permit activation of passive arming mode. For countermeasure, an add–on wire connection is required between the security ECU and the vehicle’s door lock position switch circuit for the passenger’s door signal. A harness upgrade kit with the add–on wire is now available to upgrade the existing security wire harnesses in the vehicles for passive arming mode activation. Production security kits under new part numbers will have the add–on wire for passive arming function fully incorporated into the alarm wire harness starting from October 2003.

AX001-03 INITIALIZATION OF RADIO
5/20/2003 - 2004 Scion xB. If, during service, the dome fuse is removed or the battery is disconnected, the radio will need to be initialized to match the xB Equalizer model configuration (not required on the Scion xA model). Please follow the procedure in this bulletin to re–initialize the radio.

Audio (AU)

AU001-06 AUDIO QUICK REFERENCE GUIDE
4/6/2006 - 2001 – 2007 model year Toyota vehicles with factory installed audio system. 2004 – 2007 model year Scion vehicles with factory installed audio system.

Toyota has developed a quick reference guide to be used by technicians when
troubleshooting typical audio system concerns. This guide is intended only as a
supplement to the diagnostics already available in the Repair Manual.

AU004-03 SINGLE CD PLAYER PAUSE
8/29/2003 - 2004 Scion xA & xB. Some customers may experience intermittent pauses during use of the Single CD Player in the 2004 Scion xA and xB. The Scion Single CD Player has been updated with a new microprocessor.

Body (BO)

BO024-03 SEAT BELT EXTENDER
12/9/2003 - 2002, 2003, 2004 Toyota & 2004 Scion. Toyota and Scion customers who find it necessary to increase the length of their seat belts may obtain Seat Belt Extenders at no cost through their local Toyota dealer.

BO022-04 SEAT BELT EXTENDER (REVISED)
12/9/2005 - 2003 – 2005 model year Toyota vehicles. 2004 – 2005 model year Scion vehicles. Toyota and Scion customers who find it necessary to increase the length of their seat belts may obtain Seat Belt Extenders at no cost through their local Toyota dealer.
• The extender is available in 6 inch, 9 inch, 12 inch, 15 inch and 18 inch lengths.
• The extender is available only in black.
• Owners are informed of the Seat Belt Extender availability through the Toyota Owner’s Manual included in each vehicle.

The customer (individual requiring the extender) must visit a Toyota dealership to have the required measurements made and to complete the Seat Belt Extender Worksheet. The worksheet will allow the proper fitting and selection of a Seat Belt Extender for the customer. The dealership personnel should then determine the applicable part number and place an order through Dealer Daily.

The dealership service department should complete the affixed Seat Belt Extender
Customer Information Label on the part and review the “Owner Instructions” (page7) with the customer. The dealership should give a copy of the completed worksheet and Owner Instructions to the customer and keep the originals in the customer’s file.

To assure utmost owner satisfaction, it is recommended that a dealership designate one person to coordinate all activities related to the Seat Belt Extender issue.

It is recommended that dealerships do NOT stock Seat Belt Extenders due to the need for proper fitting to individual customers.

BO020-03 BACK DOOR TRIM LOOSE
11/10/2003 - 2004 Scion xB. Some customers may notice a gap between the back door trim board and the inside backdoor panel on the 2004 model year Scion xB. Please use the following procedure to improve the condition.

BO018-06 SEAT COVER PULLING AWAY FROM ACCESS LEVER BEZEL (REVISED)
10/3/06 - 2005 – 2006 model year Scion tC vehicles produced BEFORE the Production Change Effective VIN shown

Some customers may complain that the cover on the side of the seat back pulls away from the bezel for the access lever or reclining adjuster lever. Parts have been modified to correct this condition. Please refer to the following repair procedure to correct affected vehicles.

BO018-04 REAR SEAT INTERFERENCE (REVISED)
11/1/2004 - 2004, 2005 Scion xB. Customers may find it difficult to fold down the rear seatback on certain 2004 – 2005 model year Scion xB vehicles due to interference with the seat belts. In order to allow ease of use, the shape of the rear seatback has been modified in production. If a customer is having difficulties with the operation of the rear seatback, the following procedures may be used.

BO015-05 SLIDING ROOF REPLACEMENT PARTS
12/8/2005 - 2005 model year Scion tC vehicles produced BEFORE the Production Change Effective VIN shown. When replacing the sliding roof glass sub–assembly No. 1 (wind deflector) on some 2005 model year Scion tC vehicles, the drive gear assembly must also be replaced. The drive gear assembly is now available as a separate service part to expedite this process and improve overall serviceability.

The following instructions have been developed to assist in this repair. The Repair
Manual will also be updated to reflect this new procedure.

BO014-05 SEAT COVER REPLACEMENT FOR SIDE AIRBAG EQUIPPED VEHICLES
11/10/2005 - All 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 model year Toyota and Scion vehicles equipped with side airbags. Beginning in 1998, Toyota introduced side airbags as optional equipment.

Toyota does NOT recommend replacement of original seat covers* with non-Toyota leather or other seat cover materials on vehicles due to the following:
• Seat covers NOT recommended by Toyota may affect side airbag performance, in
general or in part, during an accident.
• Modifications that negatively affect side airbag performance can result in severe
occupant injuries.
• Seat covers are an integral part of this safety system. Replacing fabric seat covers* with non-Toyota leather or other seat cover materials may compromise he
effectiveness of this safety system.
• The design of the seat is complex, integrating safety and strength with comfort
and luxury.

*NOTE:
Toyota original seat covers that were NOT designed for side airbag equipped seats
cannot be used due to the effect on proper airbag performance.

Toyota strongly discourages modifying original equipment seats that have optional
side airbags.

Additionally, Toyota strongly advises against the installation or use of aftermarket
seat covers, which could impair the performance of the side airbags in the event of an accident.

BO014-04 SEAT BELT EXTENDER
6/22/2004 - 2003, 2004, 2005 Toyota Corolla & Matrix & 2005 Scion tC. Toyota and Scion customers who find it necessary to increase the length of their seat belts may obtain Seat Belt Extenders at no cost through their local Toyota dealer.

BO013-05 SEAT BELT EXTENDER (REVISED)
4/4/2006 - All 2006 model year Toyota and Scion vehicles.

Toyota and Scion customers who find it necessary to increase the length of their seat belts may obtain Seat Belt Extenders at no cost through their local Toyota dealer.
• The extender is available in 6 inch, 9 inch, 12 inch, 15 inch and 18 inch lengths.
• The extender is available only in black.
• Owners are informed of the Seat Belt Extender availability through the Toyota Owner’s Manual included in each vehicle.

The customer (individual requiring the extender) must visit a Toyota or Scion dealership to have the required measurements made and to complete the Seat Belt Extender Worksheet. The worksheet will allow the proper fitting and selection of a Seat Belt Extender for the customer. The dealership personnel should then determine the applicable part number and place an order through Dealer Daily.

The dealership service department should complete the affixed Seat Belt Extender
Customer Information Label on the part and review the “Owner Instructions” (page 7) with the customer. The dealership should give a copy of the completed worksheet and Owner Instructions to the customer and keep the originals in the customer’s file. To assure utmost owner satisfaction, it is recommended that a dealership designate one person to coordinate all activities related to the Seat Belt Extender issue.

It is recommended that dealerships do NOT stock Seat Belt Extenders due to the need for proper fitting to individual customers.

4Runner, Avalon, Camry, Corolla, Highlander, Highlander HV, Land Cruiser, Matrix, Prius, RAV4, Sequoia, Sienna, Solara, Tacoma, Tundra, Scion tC, Scion xA, & Scion xB

BO009-05 BACK DOOR STAY RATTLE
6/28/2005 - 2005 Scion tC. The back door stays for Scion tC vehicles have been redesigned in order to improve rear hatch rattle conditions that may occur during driving.

BO008-03 SEAT BELT EXTENDER
4/24/2003 - 2003, 2004 Toyota Corolla, Matrix & 2004 Scion xA, Scion xB. Toyota or Scion customers who find it necessary to increase the length of their seat belts may obtain Seat Belt Extenders at no cost through their local Toyota or Scion dealer. BO007-05 AUDIO UNIT COVER IMPROVEMENT
5/25/2005 - 2005 Scion tC. Some 2005 model year Scion tC vehicles may have audio unit covers that do not open and close properly. In order to address this concern, a new design cover has been made available.

BO005-05 A/C CENTER REGISTER IMPROVEMENT
3/28/2005 - 2005 Scion tC. Certain Scion tC vehicles may experience a condition where the A/C center register vent fins will not hold their position immediately after a hot soak. In order to prevent this condition, a new design A/C center register has been made available.

BO002-06 DOOR ASSIST GRIP COVER PART NUMBER
2/3/2006 - 2006 model year Scion tC vehicles produced BEFORE the Production Change Effective VINs shown.

The part numbers on the back of the inside door assist grip covers are incorrect. In order to correct this situation, the part numbers for the assist grip covers have been changed. Be sure to only use the Electronic Parts Catalog (EPC) or this TSB when ordering door assist grip covers.

Brakes (BR)

BR001-04 ZERO POINT CALIBRATION (REVISED)
3/7/2006 - 2004 – 2005 model year Toyota 4Runner, Camry, Highlander, Land Cruiser, RAV4, Sienna, Solara, Tundra, and Scion xB vehicles equipped with VSC..

The following information is intended to clarify the repair manual procedures for Zero Point Calibration and sensor checks after the replacement of any of the following components.
• Vehicle Stability Control Computer
• Steering Angle Sensor
• Yaw Rate Sensor
• Deceleration Sensor
Zero point calibration of the above sensors must also be performed when replacing or repairing steering related parts. These steps are necessary for the correct and accurate repair of VSC related systems.

BR007-04 FRONT BRAKE NOISE (REVISED)
11/8/2005 - 2004 model year Scion xA and xB vehicles. Some 2004 xA and xB models may experience a brake squeaking noise when backing up and applying the brakes. To reduce this noise, the shape of the brake pad and anti–squeal shims have been changed and an additional amount of anti–squeak grease has been applied during assembly.

BR005-04 VSC AND ABS LIGHTS ON WITH DTC C1231
6/14/2004 - 2004 Scion xB. In the 2004 model year Scion xB vehicles with the V5 security system, you may experience Vehicle Skid Control (VSC) and Anti–lock Brake (ABS) lights ON with DTC C1231. Interference could be experienced when the steering column cover is reinstalled or when service work is performed, if the security system is not installed correctly. During security system installation, make sure the V5 horn connector is positioned correctly. If DTC C1231 comes on, it will be necessary to replace the steering angle sensor and ensure the V5 horn connector is properly routed during reassembly following the instructions provided in this TSB.

Driveline & Differential (DL)

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Electrical (EL)

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Engine (EG)

EG041-06 M.I.L. ON DTC P043E, P043F, P2401, P2402, & P2419
6/22/2006 - 2005 – 2006 model year Scion tC vehicles produced BEFORE the Production Change Effective VIN shown.

Some 2005 – 2006 model year Scion tC vehicles may exhibit M.I.L. “ON” with DTCs
P043E, P043F, P2401, P2402, and P2419 stored. The EVAP pump module, which is part of the charcoal canister assembly, has been improved to correct this condition.

NOTE: All five DTCs MUST be present for this TSB to be applicable.

EG001-06 ILSAC GF-4 ENGINE OIL STANDARD (OBSOLETE)
1/13/2006 - 2006 model year Toyota and Scion vehicles.

For the 2006 model year, all Toyota and Scion vehicles come from the assembly plant filled with ILSAC GF–4 engine oil. The new oil is compatible with all previous oil standards and should be used at all maintenance intervals.

NOTE:
• Be sure to use the correct viscosity grade of motor oil when servicing vehicles.
The recommended oil viscosity varies according to the engine. If 5W–30 is the
primary specified oil but is NOT available, 10W–30 may be used. However, it
should be replaced with 5W–30 at the next oil change. Please refer to the Owner’s
Manual for additional information.
• For Prius vehicles, refer to TSB No. EG050–04, “Engine Oil Specifications.”

EG018-06 ILSAC GF-4 ENGINE OIL RECOMMENDATION
3/29/2006 - 2006 – 2007 model year Toyota and Scion vehicles.

Toyota Motor Corporation manufacturing plants have begun using ILSAC GF–4 engine oil. This engine oil is recommended due to its superiority in terms of fuel economy and engine protection and due to its benefits for both the customer and the environment. ILSAC GF–4 can be used in all Toyota and Scion engines.

NOTE:
• The recommended viscosity grade for this oil differs according to vehicle model.
Use the recommended grade specified on the oil filler cap or in the Repair Manual
or Owner’s Manual for each vehicle.
• For Prius vehicles, refer to TSB No. EG050–04, “Engine Oil Specifications.”

EG012-06 EXCESSIVE SULFUR ODOR
3/1/2006 - 2006 model year Scion tC vehicles.

Some customers may complain of excessive sulfur odor on 2006 model year Scion tC
vehicles under the following conditions:
• Stop and go driving
• Heavy acceleration

In order to reduce the sulfur odor, a new catalytic converter has been provided.
Follow the repair procedure to replace the catalytic converter assembly.

NOTE: For more complete understanding of the root cause, refer to TSB No. EG003–03, “Sulfur Odor from Exhaust.”

EG056-05 M.I.L. ON DTC P0171 OR P2195
11/16/2005 - 2005, 2006 model year Scion tC vehicles. Under certain driving conditions, some 2005 and 2006 model year Scion tC vehicles may exhibit a M.I.L. “ON” condition with at least one of the following DTCs:
• P0171 (System Too Lean [Bank 1])
• P2195 (Oxygen [A/F] Sensor Signal Stuck Lean [Bank 1, Sensor 1])
The Air Fuel (A/F) sensor manufacturing process has been improved to correct this condition. The following repair procedures should be used to properly diagnose and repair the affected vehicles.

EG032-05 EXCESSIVE SULFUR DIOXIDE ODOR
8/1/2005 - 2005 Scion tC. Some customers may complain of excessive sulfur dioxide odor on 2005 model year Scion tC vehicles under the following conditions:
.. Stop and go driving.
.. Heavy acceleration.
In order to reduce the sulfur dioxide odor, a new catalytic converter has been provided. Follow the repair procedure to replace the catalytic converter assembly.

EG045-04 ENTERING VIN DURING ECM (PCM) REPLACEMENT AND/OR DTC P0630 (REVISED)
6/3/2005 - All 2004, 2005, 2006 Toyota Models. All 2005 and subsequent model year Toyota and Scion vehicles have the VIN (Vehicle Identification Number) stored in the Electronic Control Module (ECM) (SAE term: Powertrain Control Module/PCM) non–volatile memory. The VIN is accessible on the data stream using the Toyota Diagnostic Tester and can also be written to a new ECM (PCM) using a “VIN Read/Write” utility.
Service ECMs (supply parts) are shipped without the VIN; therefore, as part of the ECM (PCM) replacement procedure, the VIN must be written to the replacement ECM (PCM) using the Diagnostic Tester utility function.
For most 2005 model year vehicles, failure to write the VIN to the ECM (PCM) will result in a M.I.L. “ON” condition and set DTC P0630: VIN Not Programmed or Mismatch – ECM (PCM). The five models listed below do not support DTC P0630.
• Corolla
• ECHO
• Matrix
• Scion xA
• Scion xB
It is very important to remember to enter the VIN on these vehicles. Vehicles with missing VINs are subject to failing some state and local vehicle emissions Inspection and Maintenance programs.

EG014-05 RADIATOR CAP INSPECTION
3/28/2005 - All Toyota & Scion Models. The procedure for inspecting the radiator cap has been revised. Please refer to the following procedures when inspecting the radiator cap on all Toyota and Scion models.

EG049-04 FUEL NOZZLE CLICKS OFF BEFORE TANK IS FULL
11/19/2004 - 2004, 2005 Scion xA & xB. Some customers with 2004 – 2005 model year Scion xA and xB vehicles may experience difficulty adding fuel to their vehicles. An improved fuel tank and fuel tank filler inlet pipe have been developed to correct this condition.

EG039-04 M.I.L. ON DTC P0325
9/8/2004 - 2004, 2005 Toyota ECHO, Scion xA & xB. Some 2004 and 2005 model year ECHO, Scion xA and xB vehicles may exhibit a M.I.L. “ON” condition with diagnostic trouble code (DTC) P0325 (Knock Sensor 1 Circuit, Bank 1 or Single Sensor) in the Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM). The knock control sensor has been improved to reduce this condition.

EG035-04 M.I.L. ON DTC P0031 AND/OR P2238
8/23/2004 - 2005 Scion tC. Under certain driving conditions, some 2005 model year Scion tC vehicles may exhibit a M.I.L. “ON” condition with one or both of the following DTC’s.
• P0031 – Oxygen (A/F) Sensor Heater Control Circuit Low (Bank 1 Sensor 1)
• P2238 – Oxygen Sensor Pumping Current Circuit Low (For A/F Sensor) (Bank 1 Sensor 1)
The A/F sensor manufacturing process and the Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic have been modified to improve these conditions.

EG030-04 M.I.L. ON DTC P0741
8/6/2004 - 2004 Scion xA & Scion xB. Some 2004 model year Scion xA and Scion xB vehicles with an automatic transmission may exhibit a M.I.L. “ON” condition with DTC P0741 (Torque Converter Clutch Solenoid Performance) stored. Inspect and if applicable, follow the repair procedure in this bulletin.

EG012-04 INTERMITTENT ROUGH OR LOW ENGINE IDLE AT A STOP
5/20/2004 - 2004 Scion xA and Scion xB with Manual Transmission. A small number of 2004 model year Scion xA and Scion xB vehicles equipped with manual transmissions may experience an intermittent rough or low engine idle at a stop due to a possible misadjusted throttle cable. Inspect and if applicable, follow the adjustment procedure in this bulletin.

Heating & Air Conditioning (AC)

AC005-05 FRONT PASSENGER FOOT AREA WET
9/13/2005 - 2003, 2004, 2005 Toyota ECHO & 2004, 2005, 2006 Scion xA & xB. On some ECHO, Scion xA, and Scion xB vehicles, a condition may exist that allows the evaporator drain hose to become detached, causing the passenger foot well to become wet. This bulletin provides a procedure to correct this condition.

AC007-04 A/C COOLING PERFORMANCE (REVISED)
2/16/2006 - 2004 – 2005 model year Scion xB vehicles.

In high ambient temperature areas, some 2004 – 2005 model year Scion xB owners may feel that the A/C system does not blow cold enough air. This procedure provides a method to improve this condition.

NOTE: Refer to TSB No. AC002–04, “A/C Not Cold Enough,” for instructions to adjust the air mix cable.

AC006-04 A/C COOLING PERFORMANCE (REVISED)
12/2/2005 - 2004, 2005 Scion xA. In high ambient temperature areas, some 2004 – 2005 model year Scion xA owners may feel that the A/C system does not blow cold enough air. This procedure provides a method to improve this condition

AC002-04 A/C NOT COLD ENOUGH (REVISED)
10/18/2005 - 2004 model year Scion xA and Scion xB vehicles. Some Scion xA and xB owners may feel that the A/C system does not blow cold enough air. This procedure provides a method to improve this condition.

Noise, Vibration, & Harshness (NVH)

NV007-06 MOON ROOF TICKING NOISE
7/7/2006 - 2005 – 2006 model year Scion tC vehicles produced BEFORE the Production Change Effective VIN shown.

Some customers may experience a ticking sound from the left rear roof area while driving on rough roads at low speeds. The following procedure has been developed to correct this condition.

NV004-06 FRONT SEAT SQUEAK NOISE
5/23/2006 - 2004 – 2007 model year Toyota and Scion vehicles.

Some customers may experience a squeak noise due to contact between the seat track locating pin(s) and the floor pan location hole(s). The following procedure describes the repair method to correct this condition.

NV010-06 REAR HATCH KNOCKING NOISE
9/27/2006 - 2005 – 2006 model year Scion tC vehicles produced BEFORE the Production Change Effective VIN shown

Some customers may experience a knocking noise from the rear hatch when traveling over rough roads. Follow the repair procedure in this bulletin to correct this condition.

NV010-04 MOON ROOF (SLIDING ROOF) CREAK (REVISED)
10/12/2004 - 2005 Scion tC. The moon roof assembly on certain 2005 model year Scion tC vehicles may exhibit a creak or snap noise during body flex conditions, such as entering a driveway or driving on rough roads. The following repair procedure has been developed to improve this condition.

NV009-06 UPPER/LOWER WINDSHIELD TICK NOISE
9/18/2006 - 2003 – 2007 model year Toyota vehicles. 2004 – 2007 model year Scion vehicles.

If a creak, tick, or rattle noise is heard at the top or bottom of the windshield, the source of the noise may be the two windshield stoppers bonded to the top of the windshield or the windshield retainers bonded to the lower edge of the windshield. This bulletin provides the recommended repair procedure to eliminate these types of noises from the windshield area.

NV008-03 SQUEAK AND RATTLE SERVICE TIPS
7/8/2003 - 2004 Scion xB. Customers may experience various squeaks or rattles. Please use the following field fixes to improve the condition:

NV007-03 SQUEAK AND RATTLE SERVICE TIPS
7/8/2003 - 2004 Scion xA. Customers may experience various squeaks or rattles. Please use the following field fixes to improve the conditions listed below:

NV002-06 WIND DEFLECTOR RATTLE
1/30/2006 - 2005 model year Scion tC vehicles produced BEFORE the Production Change Effective VIN shown

Some customers may experience a rattle noise from the moon roof wind deflector pivot points. A new spacer has been designed to help reduce this condition in that area.

Paint (PA)

PA002-02 PAINT STAINS UNDER RAPGUARD (REVISED)
10/17/2005 - 2002, 2003, 2004, 2005, 2006 model year Toyota vehicles, all models; 2004, 2005, 2006 model year Scion vehicles, all models. On some vehicles, when Rapgard is removed, the paint may have a stained appearance. These stains appear to be under the clear coat and should not be considered a defect in the paint (clear coat or color coat). The stain patterns are usually under wrinkles in the Rapgard. These wrinkles sometimes trap water and cause the paint to stain from the trapped moisture, especially on horizontal surfaces, such as the hood, roof, and trunk. Stains can be removed by heating the stained surface to remove the trapped moisture.

PA005-04 IRON PARTICLE RUST CONTAMINATION REPAIR (REVISED)
12/16/2004 - 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Toyota & 2004, 2005 Scion. The purpose of this bulletin is to provide information regarding the proper procedures to clean vehicles that may have been subjected to contamination by airborne iron particles such as rail dust.

PA005-03 2004 PAINT COLORS
5/30/2003 - 2004 Scion xA & xB. The following information outlines the painting scheme used on 2004 model year Scion xA and xB models.

Pre-Delivery Service (PD)

PD039-06 SCION tC 2007 PRE-DELIVERY SERVICE CHECK SHEET (REVISED)
6/13/2006 - 2007 model year Scion tC vehicles.

SCION tC 2007 PRE-DELIVERY SERVICE CHECK SHEET

PD039-06 2007 MY SCION TC PRE-DELIVERY SERVICE (PDS) (REVISED)
6/13/2006 - 2007 model year Scion tC vehicles.

Pre-Delivery Service (PDS) is a critical step in satisfying your dealership’s new car
customers. Customer feedback indicates the following areas deserve special attention when performing PDS:

• Careful inspection for paint chips/scratches and body dents/dings.
• Proper operation of electrical accessories (including interior light, clock, and
radio reset).
• Interior cleanliness.
• Proper function of mechanical systems.

Customer retention and proper maintenance of vehicles has been a major focus for
Toyota. To help remind customers that regular oil changes are essential to the proper maintenance of their vehicle, dealers are required to begin installing a first oil change reminder sticker prior to delivery. By doing this, customers will be reminded to return to your dealership for their first oil change. Your current oil change reminder sticker may be used. (See PDS Check Sheet item G08.)

A new PDS Check Sheet has been developed for the 2007 model year Scion tC.
Some check points have been added, expanded or clarified. TSBs are available for items
in bold red type

PD038-06 TIRE PRESSURE SENSING TRANSMITTER ACTIVATION PROCEDURE
6/1/2006 - 2007 model year Scion tC vehicles.

A tire pressure sensing transmitter is built into each tire valve, and the measured tire pressure data is transmitted through a Tire Pressure Warning System antenna to the Tire Pressure Warning System receiver.

The tire pressure sensing transmitters used for the Tire Pressure Warning System
(TPWS) on 2007 model year Scion tC vehicles need to be activated during
Pre-Delivery Service (PDS).

PD033-06 REAR MARINE TIE-DOWN HOOK REMOVAL
5/25/2006 - 2007 model year Scion tC vehicles.

When performing Pre-Delivery Service (PDS) on 2007 model year Scion tC vehicles,
use the following procedure to remove the rear marine tie-down hook.

PD032-06 INSTALLATION OF OUTSIDE REAR VIEW MIRRORS DURING PDS
5/25/2006 - 2007 model year Scion tC vehicles.

The outside rear view mirrors of the 2007 model year Scion tC vehicles are loaded in the vehicle at the assembly plant.

Install the outside rear view mirrors according to the following procedure during
Pre-Delivery Service (PDS).

PD031-06 INITIALIZATION OF POWER WINDOW DURING PDS
5/25/2006 - 2007 model year Scion tC vehicles.

When the DCC fuse is removed or the battery is disconnected, the “one-touch open and close” and “jam protection” functions of the power windows will be inoperative due to a loss of the door window position memory stored in the Body ECU.

Initialize each door’s power window during Pre-Delivery Service (PDS) at the dealership.

NOTE: Any time the battery terminal has been disconnected, the power windows must be re-initialized.

PD027-06 INITIALIZATION OF MOON ROOF DURING PDS
5/24/2006 - 2007 model year Scion tC vehicles.

When the DCC fuse has been removed or when the battery has been disconnected,
the power moon roof “AUTO” opening functions and “jam protection” are rendered
inoperative. Perform the following procedure to re-initialize the moon roof during
Pre-Delivery Service (PDS).

NOTE: Any time the battery terminal has been disconnected, the moon roof must
be re-initialized.

PD026-06 DCC FUSE INSTALLATION DURING PDS
05/24/2006 - 2007 model year Scion tC vehicles.

To minimize battery discharge during transportation and storage, the DCC fuse has
been removed at the assembly plant. Perform the following procedure to install the
DCC fuse during Pre-Delivery Service (PDS).

PD014-06 POWER SYSTEM INITIALIZATION DURING PDS (REVISED)
3/1/2006 - 2006 model year Applicable Toyota and Scion vehicles.

The following is a list of the vehicle systems (Power Window, Sliding Roof, Tire
Pressure Warning System, etc.) that need initialization during Pre-Delivery Service
(PDS) and the TSB numbers containing details on initializing each specific system.

NOTE: Items in RED also need to be initialized any time the battery has been disconnected.

PD077-05 DISC BRAKE ANTI-RUST COVER REMOVAL
10/13/2005 - 2006 Scion xA and xB. 2006 model year Scion xA and xB vehicles are equipped with anti-rust covers to protect the disc brake rotors from weather elements and initial rust before the vehicle is delivered to the customer. The anti-rust covers should remain on the wheels as long as possible before delivery. This bulletin provides the removal procedure.

PD046-05 MY SCION xA PRE-DELIVERY SERVICE (PDS) Checklist
7/15/2005 - 2006 Scion xA. 2006 xA PRE–DELIVERY SERVICE CHECK SHEET.

PD046-05 2006 MY SCION xA PRE-DELIVERY SERVICE (PDS)
7/15/2005 - 2006 Scion xA. Pre–Delivery Service (PDS) is a critical step in satisfying your dealership’s new car customers. Customer feedback indicates the following areas deserve special attention when performing PDS:
• Careful inspection for paint chips/scratches and body dents/dings.
• Proper operation of electrical accessories (including interior light, clock, and radio reset).
• Interior cleanliness.
• Proper function of mechanical systems.
Customer retention and proper maintenance of vehicles has been a major focus for Toyota and Scion. To help remind customers that regular oil changes are essential to the proper maintenance of their vehicle, dealers are required to begin installing a first oil change reminder sticker prior to delivery. By doing this, customers will be reminded to return to your dealership for their first oil change. Your current oil change reminder sticker may be used. (See PDS Check Sheet item G08.)
A new PDS Check Sheet has been developed for the 2006 model year xA. Some check points have been added, expanded or clarified. TSBs are available for items in bold red type.

PD044-05 2006 MY SCION xB PRE-DELIVERY SERVICE (PDS)
7/13/2005 - 2006 Scion xB. Pre–Delivery Service (PDS) is a critical step in satisfying your dealership’s new car customers. Customer feedback indicates the following areas deserve special attention when performing PDS:
• Careful inspection for paint chips/scratches and body dents/dings.
• Proper operation of electrical accessories (including interior light, clock, and radio reset).
• Interior cleanliness.
• Proper function of mechanical systems.
Customer retention and proper maintenance of vehicles has been a major focus for Toyota and Scion. To help remind customers that regular oil changes are essential to the proper maintenance of their vehicle, dealers are required to begin installing a first oil change reminder sticker prior to delivery. By doing this, customers will be reminded to return to your dealership for their first oil change. Your current oil change reminder sticker may be used. (See PDS Check Sheet item G08.)
A new PDS Check Sheet has been developed for the 2006 model year xB. Some check points have been added, expanded or clarified. TSBs are available for items in bold red type.

PD044-05 2006 MY SCION xB PRE-DELIVERY SERVICE (PDS) Checklist
7/13/2005 - 2006 Scion xB. 2006 xB PRE–DELIVERY SERVICE CHECK SHEET.

PD042-05 FRONT LICENSE PLATE INSTALLATION DURING PDS
7/13/2005 - 2005, 2006 Scion xB. The following procedure is recommended for front license plate installation on Scion xB vehicles.

PD043-05 INSTALLATION OF REAR LOWER BUMPER COVER DURING PDS
7/13/2005 - 2005, 2006 Scion xB. The rear lower bumper cover set, consisting of rear bumper protectors (left and right), rear bumper lowers (left and right), rear bumper side seals (left and right), and 16 clips (3 types) for the Scion xB are shipped in the luggage compartment. Please use the following procedures to install the rear lower bumper cover set on the vehicle during Pre–Delivery Service (PDS).

PD040-05 DOME FUSE INSTALLATION DURING PDS
7/8/2005 - 2005, 2006 Scion xB. To minimize battery discharge during transportation and storage, the DOME fuse has been removed at the assembly plant.

PD041-05 INITIALIZATION OF RADIO DURING PDS
7/8/2005 - 2005, 2006 Scion xB. Use the following procedure to perform initialization of the radio during Pre–Delivery Service (PDS).

PD038-05 DOOR MIRROR INSTALLATION DURING PDS
7/6/2005 - 2006 Scion xA. The door mirrors of the 2006 model year Scion xA are loaded inside the vehicle at the assembly plant when the vehicle is shipped.
Install the door mirrors according to the following procedure during Pre–Delivery Service (PDS).

PD021-04 DOME FUSE INSTALLATION DURING PDS (REVISED)
6/24/2005 - 2005, 2006 Scion xA. To minimize battery discharge during transportation and storage, the DOME fuse has been removed at the assembly plant.

PD019-04 REMOVAL OF FRONT EMERGENCY TOWING EYELET AND INSTALLATION OF TOWING EYELET HOLE COVER (REVISED)
6/24/2005 - 2005, 2006 Scion xA. The 2005 – 2006 model year Scion xA is shipped with one front emergency towing eyelet. Please follow the procedure below to remove the eyelet and save it for customer use.

PD020-04 FRONT WHEEL OPENING EXTENSION PAD INSTALLATION (REVISED)
6/24/2005 - 2005, 2006 Scion xA. The front wheel opening extension pad set (right and left front wheel opening extension pads, 6 grommets and 6 self–tapping screws) for the 2005 – 2006 model year Scion xA is shipped in the luggage compartment. Use the following instructions to install the front wheel opening extension pads during Pre–Delivery Service (PDS).

PD018-04 FRONT LICENSE PLATE MOUNTING BRACKET INSTALLATION (REVISED)
6/24/2005 - 2005, 2006 Scion xA. The 2005 – 2006 model year Scion xA front license plate bracket and 2 attaching screws are shipped in the glove box of the vehicle. For states that require a front license plate, install the bracket and bolts on the bumper cover during Pre–Delivery Service (PDS) according to the following procedures.

PD014-04 2005 MY SCION tC PRE-DELIVERY SERVICE (PDS) (REVISED)
6/17/2005 - 2005 Scion tC, Pre–Delivery Service (PDS) is a critical step in satisfying your dealership’s new car customers. Customer feedback indicates the following areas deserve special attention when performing PDS:
• Careful inspection for paint chips/scratches and body dents/dings.
• Proper operation of electrical accessories (including interior light, clock, and radio reset).
• Interior cleanliness.
• Proper function of mechanical systems.
Customer retention and proper maintenance of vehicles has been a major focus for Toyota. To help remind customers that regular oil changes are essential to the proper maintenance of their vehicle, dealers are required to begin installing a first oil change reminder sticker prior to delivery. By doing this, customers will be reminded to return to your dealership for their first oil change. Your current oil change reminder sticker may be used. (See PDS Check Sheet item G08.)
A new PDS Check Sheet has been developed for the 2005 model year Scion tC. Some check points have been added, expanded or clarified. TSBs are available for items in bold red type.

PD014-04 2005 MY SCION tC PRE-DELIVERY SERVICE (PDS) Checklist (REVISED)
6/17/2005 - 2005 Scion tC. 2005 tC PRE–DELIVERY SERVICE CHECK SHEET.

PD026-05 INITIALIZATION OF TIRE PRESSURE WARNING SYSTEM DURING PDS
6/2/2005 - 2006 Scion tC. The Scion tC is equipped with an Indirect Tire Pressure Warning System (TPWS).
To operate the Tire Pressure Warning System under normal conditions, the TPWS ECU must be initialized with the tires at the specified tire inflation pressure. For further information on the 2006 model year Scion tC Indirect Tire Pressure Warning System, refer to the Technical Information System (TIS): 2005 model year Scion tC New Car Features Manual: Chassis and Drivetrain: Tire Pressure Warning System.
Tire pressure is set high at the assembly plant for transport and storage to prevent tire flat spots. Therefore, after adjusting all the tires to the standard air pressure, perform initialization of the TPWS ECU at your dealership prior to delivery.

PD022-05 2006 MY SCION TC PRE-DELIVERY SERVICE (PDS) Checklist
5/27/2005 - 2006 Scion tC. 2006 tC PRE–DELIVERY SERVICE CHECK SHEET.

PD008-05 POWER SYSTEM INITIALIZATION DURING PDS
1/27/2005 - 2005 Applicable Toyota & Scion Models. The following is a list of the vehicle systems (Power Window, Sliding Roof, Tire Pressure Warning System, etc.) that need initialization during Pre–Delivery Service (PDS) and the TSB numbers containing details on initializing each specific system.

PD007-04 INITIALIZATION OF TIRE PRESSURE WARNING SYSTEM (REVISED)
11/3/2004 - 2005 model year Scion tC vehicles. While the vehicle is in motion, the Tire Pressure Warning System (TPWS) monitors the wheel speed signals that are output by the speed sensors for the brake control system. The system uses the resonance frequency method and the relative wheel speed method to detect low tire pressure in one or more of the tires. The resonance frequency method detects a change in the resonance of the tires that is caused by a low tire pressure based on the total value of the wheel speed signals that are output by the four speed sensors. The relative wheel speed method utilizes the changes in the wheel speeds that occur when the actual radius of a tire decreases due to a low tire pressure. These two methods refer to the normal tire pressure as the standard value when initializing.
To operate the Tire Pressure Warning System under normal conditions, the TPWS ECU must be initialized with the tires at the specified tire inflation pressure.
Tire pressure is set high at the assembly plant for transport and storage to prevent tire flat spots. Therefore, after adjusting all the tires to the standard air pressure, please perform initialization of the TPWS ECU at your dealership prior to delivery.

PD028-04 INITIALIZATION OF MOON ROOF
8/10/2004 - 2005 Toyota Scion xA. 2005 model year Scion xA special models produced in August and September, 2004, are equipped with a moon roof.
When the battery has been disconnected, the “One–touch tilt up and down,” “One–touch slide open and close” and “Jam protection” functions of the moon roof will be inoperative due to loss of the moon roof position memory stored in the microcomputer.
Initialize the moon roof by performing the following procedure during Pre–Delivery Service (PDS) or after reconnecting the battery.

PD005-04 2005 MY SCION xB PRE-DELIVERY SERVICE (PDS)
5/17/2004 - 2005 Scion xB. Pre–Delivery Service (PDS) is a critical step in satisfying your dealership’s new car customers. Customer feedback indicates the following areas deserve special attention when performing PDS:
• Careful inspection for Paint Chips/Scratches and Body Dents/Dings.
• Proper Operation of Electrical Accessories (including interior light, clock, and radio reset).
• Interior Cleanliness.
• Proper Function of Mechanical Systems.
Customer retention and proper maintenance of vehicles has been a major focus for Toyota. To help remind customers that regular oil changes are essential to the proper maintenance of their vehicle, dealers are required to begin installing a first oil change reminder sticker prior to delivery. By doing this, customers will be reminded to return to your dealership for their first oil change. Your current oil change reminder sticker may be used. (See PDS Check Sheet item G08.)
A new PDS Check Sheet has been developed for the 2005 model year xB. Some check points have been added, expanded or clarified. TSBs are available for items in bold red type.

PD004-04 2005 MY SCION xA PRE-DELIVERY SERVICE (PDS) Checklist
5/17/2004 - 2005 Scion xA. Pre-delivery service check sheet.

PD004-04 2005 MY SCION xA PRE-DELIVERY SERVICE (PDS)
5/17/2004 - 2005 Scion xA. Pre–Delivery Service (PDS) is a critical step in satisfying your dealership’s new car customers. Customer feedback indicates the following areas deserve special attention when performing PDS:
• Careful inspection for Paint Chips/Scratches and Body Dents/Dings.
• Proper Operation of Electrical Accessories (including interior light, clock, and radio reset).
• Interior Cleanliness.
• Proper Function of Mechanical Systems.
Customer retention and proper maintenance of vehicles has been a major focus for Toyota. To help remind customers that regular oil changes are essential to the proper maintenance of their vehicle, dealers are required to begin installing a first oil change reminder sticker prior to delivery. By doing this, customers will be reminded to return to your dealership for their first oil change. Your current oil change reminder sticker may be used. (See PDS Check Sheet item G08.)
A new PDS Check Sheet has been developed for the 2005 model year xA. Some check points have been added, expanded or clarified. TSBs are available for items in bold red type.

PD005-04 2005 MY SCION xB PRE-DELIVERY SERVICE (PDS) Checklist
5/17/2004 - 2005 Scion xB. Pre–Delivery Service (PDS) Checklist

PD012-04 REAR MARINE TIE-DOWN HOOK REMOVAL
5/17/2004 - 2005 Scion tC. Please utilize the following procedures to remove the rear marine tie–down hook.

PD010-04 INITIALIZATION OF BACK DOOR (OBSOLETE)
5/17/2004 - 2005 Toyota Scion tC. To prevent battery drain during shipping and storage of the 2005 model year Scion tC, the DCC fuse has been removed at the assembly plant. As a result of the removal of this fuse, the back door lock release actuator will be disabled. If it is necessary to open the back door before installation of this fuse, the following procedure should be used.

PD011-04 INSTALLATION PROCEDURE OF OUTSIDE REAR VIEW MIRRORS
5/17/2004 - 2005 Scion tC. The outside rear view mirrors of the 2005 model year Scion tC are loaded in the vehicle at the assembly plant.
Please install the outside rear view mirrors according to the following procedure during Pre–Delivery Service (PDS).

PD008-04 INITIALIZATION OF POWER WINDOW
5/17/2004 - 2005 Scion tC. As a result of the removal of the DCC fuse or battery disconnection, the “one–touch open and close” and “jam protection” functions of the power windows will be inoperative due to loss of the door window position memory stored in the Body ECU.
Therefore, it is necessary to initialize each door’s power window during Pre–Delivery Service (PDS) at the dealership.

PD009-04 INITIALIZATION OF MOON ROOF
5/17/2004 - 2005 Scion tC. When the battery has been disconnected, the power moon roof “AUTO” opening functions and “jam protection” will be rendered inoperative. Perform the following procedure to re–initialize the moon roof.

PD006-04 DCC FUSE INSTALLATION DURING PDS
5/17/2004 - 2005 Scion tC. To minimize battery discharge during transportation and storage, the DCC fuse has been removed at the assembly plant. The following procedure needs to be performed during Pre–Delivery Service (PDS) on 2005 model year Scion tC vehicles.

PD004-03 2004 MODEL YEAR SCION PRE-DELIVERY SERVICE (PDS) - Checklist
5/20/2003 - 2004 Scion All Models. Checklist for pre-delivelivery.

PD004-03 2004 MODEL YEAR SCION PRE-DELIVERY SERVICE (PDS)
5/20/2003 - All 2004 Scion Models. Pre–Delivery Service is a critical step in satisfying your dealership’s new car customers. Customer feedback indicates the following areas deserve special attention when performing PDS:
• Careful inspection for Paint Chips/Scratches and Body Dents/Dings.
• Proper Operation of Electrical Accessories (including interior light, clock, and radio reset).
• Interior Cleanliness.
• Proper Function of Mechanical Systems.
Customer retention and proper maintenance of vehicles has been a major focus for Toyota. To help remind customers that regular oil changes are essential to the proper maintenance of their vehicle, dealers are required to begin installing a first oil change reminder sticker prior to delivery. By doing this, customers will be reminded to return to your dealership for their first oil change. Your current oil change reminder sticker may be used. (See PDS Check Sheet item G08.)

PD001-03 PRE-DELIVERY SERVICE (PDS) INFORMATION FOR SCION xA
4/14/2003 - 2004 Scion xA. The following items need to be performed during Pre–Delivery Service (PDS) on 2004 model year Scion xA vehicles.

PD002-03 PRE-DELIVERY SERVICE (PDS) INFORMATION FOR SCION xB (REVISED)
4/14/2003 - 2004 Scion xB. The following items need to be performed during Pre–Delivery Service (PDS) on 2004 model year Scion xB vehicles.

Product General Information (PG)

PG011-05 FUEL INJECTOR CLEANING (REVISED)
6/9/2006 - All 1990 – 2006 Toyota and Scion models equipped with Port Electronic Fuel Injection (EFI).

Due to fuel quality concerns, some Toyota and Scion vehicles with Port Electronic Fuel Injection may experience clogged or blocked fuel injectors. The following procedure has been developed to clean the fuel injectors.

PG002-05 TIRE POSITIONING BEFORE NEW VEHICLE DELIVERY (REVISED)
5/26/2006 - All 2005 – 2007 model year Toyota and Scion vehicles.

During the manufacturing process, tire characteristics are measured. Tires are then mounted on the vehicle as matched sets to help reduce conditions such as pulling or drifting. If the wheels are replaced or refinished before vehicle delivery, it is important that the tires remain on the vehicle in the same location and in the same direction of rotation.

Please refer to the following procedure to ensure that the original tires stay in the same location on the vehicle.

PG001-06 BATTERY MAINTENANCE FOR IN-STOCK VEHICLES & PRE-DELIVERY
1/26/2006 - All Scion and Toyota models and model years through current.

A battery in a stored vehicle is subject to conditions that can reduce its performance and life. These conditions include storage period, temperature, parasitic drain, and battery load. Because of these factors, battery inspection and maintenance are required in order to ensure proper operation and optimal battery life.

As a matter of policy, Toyota does not provide battery warranty coverage for discharged and/or failed batteries due to lack of maintenance. It is the dealer’s responsibility to maintain the specified State of Charge (SOC) of the vehicle’s battery while in stock and assure proper State of Charge (SOC) at delivery.

To eliminate customer service concerns due to an undercharged battery during the first few weeks of ownership, all dealers should check battery State of Charge (SOC) and recharge, if necessary, just prior to delivery (i.e., within 48 hours of delivery).

The information contained in this TSB supercedes TSB No. PG017–02.
TSB No. PG017–02 is now obsolete and should be discarded.

PG005-04 TIRE PRESSURE WARNING SYSTEM INFORMATION AND RE-INITIALIZATION (REVISED)
7/25/2005 - 2004, 2005 Toyota Highlander, RAV4, Sienna, & Solara, 2005 Scion tC. This service bulletin provides the proper procedures for normal maintenance re-initialization of the indirect Tire Pressure Warning System (TPWS). When performing service that requires tire rotation or tire replacement, suspension component replacement or alignments, the Tire Pressure Warning System must be re-initialized.
During initialization, the Tire Pressure Warning System, located within the ABS or Skid Control ECU, learns the tire sizes from rotational speeds and resonance frequencies. Once the system has initialized, if tire pressures drop, the TPWS light will illuminate.
If the initialization of the Tire Pressure Warning System is not conducted correctly, the low tire message indicator on the combination meter display may illuminate without a noticeable change in tire pressure. Always initialize the system using the procedures listed in this TSB.

PG003-05 EXHAUST TAILPIPE JOINT CLAMP INSTALLATION
3/14/2005 - All Applicable Toyota & Scion Models. The purpose of this bulletin is to provide additional details regarding the proper installation angle of an exhaust tailpipe joint clamp on applicable Toyota vehicles.

• 2003 – 2005 model year Corolla vehicles.
• 2000 – 2005 model year ECHO vehicles.
• 2004 – 2005 model year Land Cruiser vehicles.
• 2003 – 2005 model year Matrix vehicles.
• 2001 – 2003 model year Prius vehicles.
• 2004 – 2005 model year Sequoia vehicles.
• 2004 – 2005 model year Scion xA vehicles.
• 2004 – 2005 model year Scion xB vehicles.
• 2003 – 2005 model year Tundra vehicles.

Special Service Tools (SS)

SS003-05 CD SKIP VERIFICATION USING TOYOTA MASTER CD
11/28/2005 - All 2001 – 2006 model year Toyota vehicles. All 2004 – 2006 model year Scion vehicles. Toyota has developed a master CD to be used for customer complaints of the CD player skipping or CD player cannot read disc. This disc has been specially manufactured to test the performance of the Toyota CD players. Using this master CD will confirm that the radio exceeds Toyota’s specification for CD player performance.

SS002-05 EVAP SYSTEM PRESSURE TESTER UPGRADE
9/14/2005 - All 2006 Toyota & Scion Models. Starting in August 2005, the EVAP Service Port will be eliminated from vehicles equipped with the Key Off Monitor EVAP system. The EVAP System Pressure Tester Kit (P/N 00002–6872A) has been upgraded with the following components to support service on these vehicles.
• EVAP System Pressure Tester Adapter No. 2
• EVAP System Pressure Tester Adapter No. 3
The information contained in this bulletin will provide you with a detailed outline of how to install and utilize the upgraded components of the EVAP System Pressure Tester.

SS002-03 O2S TEST RESULTS (MODE 05)
12/17/2003 - All 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Toyota Models AND 2004 Corolla, ECHO, Matrix, Sienna & Scion xA & xB. This Service Bulletin contains Oxygen Sensor (O2S) Monitor threshold values for all models from 1996 to 2003 and some 2004 models. Starting in 2004, the O2S Monitor threshold values can be found in the repair manual. These values are used when analyzing the O2S test results to determine the O2S condition.

Steering (ST)

ST005-01 REPAIR MANUAL SUPPLEMENT: VEHICLE PULLING TO ONE SIDE (REVISED)
4/4/2006 - 2002 – 2007 model year Toyota vehicles. 2004 – 2007 model year Scion vehicles.

This bulletin contains general vehicle pulling diagnosis and repair procedures along with specific information to help correct pulling complaints.

This information supplements Repair Manual procedures when the symptoms are:

• The driver holds the steering wheel without exerting steering effort while driving
straight ahead, the vehicle drifts to the right or the left.
• While driving straight ahead, the driver has to steer either to the right or the left to maintain straight driving.

ST002-05 VEHICLE SLIGHT PULL/DRIFT FEELING IMPROVEMENT PROCEDURE
8/9/2005 - 2005 Scion tC. Some 2005 model year Scion tC customers may experience a slight pull or drift to the right. Please use these repair methods in conjunction with the Repair Manual instructions.

ST005-04 VSC STEERING ANGLE SENSOR INITIALIZATION DURING PDS OR AFTER REPAIR
9/9/2004 - 2005 Toyota Scion xA & 2004 RAV4, Scion xB, Tacoma & Tundra. During the vehicle Pre–Delivery Service (PDS) or after a repair where the fuse or short pin has been removed, the VSC steering angle sensor must be initialized/re–initialized.

Suspension (SU)

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TRD issued TSB files

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Transmission & Clutch (TC)

TC013-06 REMANUFACTURED AUTOMATIC TRANSMISSION SERIAL NUMBER LOCATION
9/1/2006 - 2006 – 2007 model year Toyota and Scion vehicles.

The purpose of this TSB is to assist in the identification and location of serial numbers on 2006 – 2007 model year remanufactured automatic transmissions.

TC012-06 AUTOMATIC TRANSMISSION SERIAL NUMBER LOCATION
9/1/2006 - 2006 – 2007 model year Toyota and Scion vehicles. The purpose of this TSB is to assist in the identification and location of serial numbers on 2006 – 2007 model year automatic transmissions. TC007-04 MANUAL TRANSMISSION SHIFT LEVER LOOSE (REVISED)
2/16/2006 - 2005 model year Camry (Japan Production), Corolla (5 & 6 speed), Scion tC, and Solara vehicles equipped with manual transmission produced BEFORE the Production Change Effective VINs shown.

Some 2005 model year Camry, Corolla, Scion tC and Solara vehicles with manual transmission may experience one or more of the following conditions:
• A loose shift gate feel
• A rattle from the shift lever assembly
These conditions may be caused by the shift lever assembly retaining ring lifting (see illustration on next page) and allowing excessive movement of the shift lever. The shift lever assembly has been improved to eliminate this condition.

TC009-05 U340E/U341E TRANSMISSION SOLENOID IDENTIFICATION
8/1/2005 - 2000, 2001, 2002, 2003, 2004, 2005 model year Toyota Celica and Echo vehicles. 2004, 2005, 2006 model year Scion xA and Scion xB vehicles. This service bulletin provides information on the proper identification of the 5 solenoids
used in the U340E and U431E transmissions.

TC002-05 LOOSE FEELING IN MANUAL TRANSMISSION SHIFT LEVER
2/16/2005 - 2004, 2005 model year Scion xB vehicles equipped with manual transaxle. The transmission shift lever on some Scion xB vehicles equipped with a manual transmission may feel looser than other comparable vehicles when shifting from gear to gear. If a customer complains of this condition, the transmission control shift cable assembly can be inspected and repaired using this TSB.

TC002-03 ECM RESET MEMORY FUNCTION (REVISED)
12/20/2004 - All 2000, 2001, 2002, 2002, 2003, 2004, 2005 Toyota Models & 2004, 2005 Scion. Whenever an automatic transmission is replaced, overhauled or individual components are replaced, use this procedure to clear Engine Control Module (ECM, SAE term: Powertrain Control Module, PCM) “Learned Values” to minimize subsequent performance concerns.

Collision Repair Information Bulletins (CRIB)

CRIB #144 SCION tC PAINT COLORS
The following information outlines the paint colors used on the 2005 model year Scion tC.

CRIB #143 HIGH STRENGTH STEEL (HSS)
The Scion tC body structure has been made lightweight and highly rigid through the
refinement of the shape and construction of each part, optimized allocation of
reinforcements and cross members, and use of high strength steel (HSS). The following illustration identifies key components constructed from HSS. Refer to Collision Repair Information Bulletin (CRIB) #89 for precautions to observe when working with HSS, and always follow vehicle specific procedures in Repair Manuals For Collision Damage when replacing welded panels.

CRIB #142 HIGH STRENGTH STEEL (HSS)
The Scion xA and xB body structures have been made lightweight and highly rigid
through the refinement of the shape and construction of each part, optimized allocation of reinforcements and cross members, and use of high strength steel (HSS). The following illustrations identify key components constructed from HSS. Refer to Collision Repair Information Bulletin (CRIB) #89 for precautions to observe when working with HSS, and always follow vehicle-specific procedures in Repair Manuals For Collision Damage when replacing welded panels.

CRIB #133 SCION PAINT COLORS
The following information outlines the paint colors used on 2004 model year Scion xA and xB models.

Tomas
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